Flywheel Kinetic Energy and Speed Fluctuation

The rotational kinetic energy stored in a spinning flywheel and how much its speed swings under a pulsing load -- the number a millwright or machine builder uses to size a flywheel for a punch press, shear, or engine. KE = 1/2 I omega^2; in US units I = (weight/32.174) x k^2 (k = radius of gyration: disk r/sqrt(2), rim ~ r -- rim flywheels store far more per pound, so real ones put mass outside), and omega = rpm x pi/30. A 100 lb flywheel with a 1 ft radius of gyration at 1,000 rpm stores ~17,000 ft-lb. When the machine draws an energy pulse per stroke, the flywheel slows: the coefficient of fluctuation (fractional speed swing) = pulse / (I omega^2) = pulse / (2 KE), so a 2,000 ft-lb draw swings this flywheel ~5.9%. Machines target a Cs from ~0.002 (AC generators) to ~0.2 (punches/shears) and size the flywheel until the swing is small enough. A sizing aid; the actual inertia from the geometry, the load's energy profile, and the drive/prime mover govern.

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Formula and source

I = (weight_lb / 32.174) x radius_of_gyration_ft^2; omega = rpm x pi/30; kinetic_energy_ftlb = 0.5 x I x omega^2; speed_fluctuation_pct = 100 x energy_fluctuation_ftlb / (I x omega^2) = 100 x pulse / (2 x KE).

Flywheel stored rotational kinetic energy and coefficient of fluctuation (machine-design first principles; Machinery's Handbook flywheel practice), by name; the actual moment of inertia from the flywheel geometry, the load's real energy profile, and the drive and prime mover govern the design.

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