Lifting Lug / Padeye Pin-Hole Check

Checks an engineered lifting lug or padeye against four ASME BTH-1 pin-hole failure modes.

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Checked against published worked examples from: ASME BTH-1 Section 3-3.3 (pin-connected plates).

Details, formula, and sources

ScopeBearing, tension through the pinhole, single-plane fracture beyond the hole, and double-plane shear tear-out (dishing is a separate check) -- and reports the governing capacity and DCR. These modes trade off through hole placement; a lug sized for gross tension alone can tear out at the pin.

Formula or tablebearing = 1.25 Fy Dp t / Nd; tension through the pinhole = Cr Fu 2 t beff / (1.20 Nd), beff = min(4t, be, 0.6 be (Fu/Fy) sqrt(Dh/be)), Cr = 1 - 0.275 sqrt(1 - Dp²/Dh²); single-plane fracture beyond the hole = Cr Fu / (1.20 Nd) [1.13 (a - Dh/2) + 0.92 be / (1 + be/Dh)] t; double-plane shear tear-out = 0.70 Fu Av / (1.20 Nd), Av = 2 t (a - Dh/2 + (Dp/2)(1 - cos φ)), φ = 55 Dp/Dh degrees; governing = min of the four; DCR = load / governing.

Source and editionThe ASME BTH-1 Section 3-3.3 pin-connected-plate (lifting lug / padeye) strength checks, by name.

Free accessASME BTH-1 is available through ASME; the pin-plate strength relations are established design checks. An estimate; the engineer of record governs.

What governsEstimate. Head rigger and manufacturer working-load-limit charts govern. Inspect every piece of hardware before the show.

API field namesapplied_load_kip, plate_thick_in, hole_dia_in, pin_dia_in, edge_dist_in, plate_width_in, fy_ksi, fu_ksi, design_factor, bearing_kip, tearout_kip, dcr

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