Interference for a Target Press-Fit Holding Force
The diametral interference that reaches a target axial holding force.
Example
You enter
- Target holding force (lb) 25447
- Interface diameter D (in) 2
- Hub outer diameter Do (in) 4
- Elastic modulus E (psi, steel ~30e6) 30000000
- Friction coefficient (~0.12 dry steel) 0.12
- Engagement length L (in) 3
You get
- Required interference 0.002 in
- Resulting contact pressure 11250 psi
- Resulting hub bore (hoop) stress 18750
Details, formula, and sources
i = holding x 2 Do^2 / (E x (Do^2 - D^2) x pi x D x L x mu) -- the holding force is linear in the interference and the interface diameter D cancels. A 25,447 lb target on a 2 in shaft, 4 in steel hub, mu 0.12, 3 in engagement wants 0.0020 in, developing 11,250 psi contact pressure and 18,750 psi hub bore stress. Enter the hub yield to flag a burst. Same-material solid-shaft model; the materials and assembly method govern.
interference = holding_force x 2 Do^2 / (E x (Do^2 - D^2) x pi x length x friction); p = (E x interference / D) x (Do^2 - D^2) / (2 Do^2); hub_bore_stress = p x (Do^2 + D^2) / (Do^2 - D^2).
Lame interference-fit model (Machinery's Handbook 'Forces and Fits'; the Lame thick-cylinder equations, same-material solid shaft) solved for the interference, by name; the actual materials, surface finish, and assembly method govern.
The Lame thick-cylinder press-fit relations are published in standard machine-design references; the target force, interface diameters, and modulus come from the fit and the material.
Estimate. AHJ and licensed professional govern.
Field names used by the API: target_holding_lb, shaft_dia_in, hub_od_in, modulus_psi, friction_coeff, engagement_in, interference_in, p_psi, hub_stress_psi
- Linear in interference the holding force is linear in the diametral interference; the interface diameter D cancelsLame thick-cylinder
- Hub stress the interference raises a hoop stress at the hub bore that must stay below yieldLame thick-cylinder
- Same material solid shaft assumes elastic same-material parts and a solid shaft; hollow or dissimilar changes the coefficientsscope of this tile