Minimum Weld Preheat (CET Method)

The minimum preheat to keep hydrogen cracking out of a carbon or low-alloy steel weld, from the chemistry.

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No published worked example is on file for this calculation. It is checked against a hand-worked derivation of its method and an independent reference test.

Details, formula, and sources

ScopePlate thickness, consumable hydrogen, and heat input: CET = C + (Mn + Mo)/10 + (Cr + Cu)/20 + Ni/40, then Tp = 697 CET + 160 tanh(d/35) + 62 HD^0.35 + (53 CET - 32) Q - 328 (degC, the EN 1011-2 Method B equation as the steel maker Dillinger publishes it). A 0.18 C, 1.4 Mn plate 1-1/4 in thick welded at 40 kJ/in with low-hydrogen SMAW needs about 229 F. More heat input lowers it; wetter rod raises it. The European method; the WPS governs.

Formula or tableCET = C + (Mn + Mo)/10 + (Cr + Cu)/20 + Ni/40; d = t x 25.4 mm; Q = arc energy x efficiency / 25.4 kJ/mm; Tp = 697 CET + 160 tanh(d/35) + 62 HD^0.35 + (53 CET - 32) Q - 328 degC; valid CET 0.20-0.50, d 10-90 mm, HD 1-20 ml/100 g, Q 0.5-4.0 kJ/mm.

Source and editionEN 1011-2:2001 Annex C, Method B (the CET method of Uwer and Hohne), by name, as published by AG der Dillinger Huttenwerke in its welding e-service.

Free accessThe CET and preheat equations and their validity ranges are published free by Dillinger (service.dillinger.de, e-service welding help); the chemistry, thickness, hydrogen, and heat input are the user's inputs.

What governsEstimate. AHJ and licensed professional govern.

API field namesc, mn, mo, cr, cu, ni, thickness_in, hydrogen_ml_100g, arc_energy_kj_in, arc_efficiency, cet, preheat_c

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